Previous
versions of this bike here
CAD version of this
bike here
In
part 12 we shaved the legs, the next step was to install 2 new
oilseals in each leg instead of 1 like they normally have. To
install them I machined a piece of Delrin so I would not damage
the seals.
I
polished the split rockers once more and then re-installed the
internals. While they were open I shimmed the rockers to remove
excess end-play. I made some external oillines and then the
engine was ready to go back in the frame
The forks had to be disassembled again because te adjustable
trees did not fit very well. A little bit of material was removed
and now they work perfectly
I
re-installed the 3" Primo belt and the old Competitor clutch,
made a plate between engine and tramsmission that also serves
as a heatsink for the rectifier. I cut up a CrimeSceneChoppers
beltcover (I designed a lot of their parts years ago) so that
the middle part can be mounted between the belt-pullys. The
ribs are the same size and shape as the ribs on my oiltank.
As
the bike is sitting in the last pictures, with 2" under
stock forklegs it is too low to be usable, so I will need to
install slightly longer forklegs. Probably will need to do something
with the rear shocks also....