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Fixing the outside was relatively easy, next job was to figure out how to machine a part that was so organically shaped and thin-walled. I decided to make a fixture holding the manifold by the neck. I started by cuttng an old flange in half and turning that into a clamp.
The actual machining of the part took maybe 20 minutes but the preparations took a few days. I suppose it was not absolutely necessary to machine all sides of the fixture but I was having fun doing it.
Now I need to make a mesh to cover the opening and decide which bike I will use this on!