Copyright WWW.DBBP.COM | updated 17-February-2025


Project started December 2020,
See the CAD version
here

 
In the last episode I ran the hydraulic brakeline through the rear leg of the springer forks. The brake master cylinder is operated by twisting the left grip and after drilling the left riser the brakeline is almost completely hidden. All this is for a hydraulic front drumbrake by the way!

 
 
 
 
If you are wondering why these builds take so long, here is an example. It annoyed me that the fueltap was not centered between the cylinders, so I removed it and the hole was patched. I drilled a new hole in what I figured was the exact center between the cylinders, but the bottom of the tank there is not flat, so the fueltap would have ended up at an angle. I then made a special tool to flatten the seat for the fuelvalve and then change the angle. The top part of the tool goes in the tank through fuelcap hole, the bottom part screws into that from outside and flattens the seat. Then with a hammer I tapped against the bottom part untill the angle was perfect.
Maybe nobody will notice but it's all the little details that make the difference to me....

 
 
 
 
 
Now I need to come up with a clean looking solution to connect the front of the tanks at the bottom, without making it too difficult to remove the tanks. Still puzzling that one out.
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